In the village of Talgajarda, near Mahuva, Gujarat, we, Hygienic Foods, initiated business way ago in 2015 for matching up requirements for dried vegetables. Here in the company, we are carrying through several operations to bring forth high-quality Cloves Dehydrated Garlic, Yellow Onion, Coriander Powder, Dehydrated Fried Onion and a host of related commodities. We are a promising company headed by two partners Mr. Aliabbas. A. Virani and Mr. Aashikali .D. Virani. In this business, the shareholders of organization comes from single family wherein father and son has capital share of approx. 100%. We are unconditionally supported by our leader Mr. A.D.Virani who hails from a fortunate family and thereby has vast acres of land. Along with this, he has expertise in onion trading and cultivation of about crossing 4 decades.
Having desire of keeping with customers requirements; assuring incredible quality from farms to fork, aided us in initiation of our business. We are operating with integrity for bringing nonpareil taste from industry to customers for meeting their evolving requirements. Here in business, we are extreme proud to run our factory from Mahuva, that is considered as one of second largest belts, when it comes to growing variegated onions in India. From our hygienic factory, we keep our focus on serving phenomenal quality of food products for customers that fit largest safety standards. We at company, work impeccably as a dehydrated and other products manufacturer for keeping with changing market dynamics.
Why Support Hygienic Foods?
- Our entity carries out manufacturing in congruence with safety and hygienic norms for serving customers.
- We have our groundbreaking sorting, microbiological, granulation and host of departments for ministering manufacturing needs.
- Our firm has capability of manufacturing around tons of dried vegetables and other commodities for catering huge needs of market.
- We possess hot air-dried facilities for coming forth with dried vegetables of unmatched quality.
Manufacturing Process (Onions)
Our qualified personnel makes sure that batch of onion is graded in accordance with quality and size. The utilization of peeling machine helps in getting rid of the top layer of raw onion bulbs. After this, peeled onions are carefully washed and thereby sliced making use of a modern slicing machine. In the imperial dryer, sliced onions are then fed for the purpose of dehydration without any type of aftereffect on pungency, quality and taste. The dehydrated onions are brought then to clean air conditioned rooms and hence appropriately fed into kibbling machine. This is carried out to get the kibbled form. Using blowers, skin is separated from kibbled. After this process, manual sorting is performed to erase possibilities of impurities.
The product undergoes metal detectors along with high power magnetic sticks to get rid of all metal impurities. Keeping in view specification of customers, kibbled passes through the sizing and milling operations. After this, it is separated into forms such as granules, minced and chopped. The final high-quality product is then carefully weighed and hence packed using a moisture proof food grade poly bags. The bags are further well-packed into paper bags or corrugated boxes for final shipment process. Following is a synopsis of our complete processing:
- Grading & Peeling
- Washing & Slicing
- Kibbling & Sorting
- Metal Detector Passing
Our Own Cultivation
We are impressively performing by taking up onion contract farming in the state of Gujarat. As we are one of biggest market players especially in onion dehydrated market, we are chalking out measures for starting undertaking contract farming in Gujarat. To begin with, we have already included 62 to 100 acres of land under onion contract farming from the year 2010 in diversified tribal districts including but ceased to Amreli, Mahuva, Junagadh and Saurastra. Our enterprise has tied knots with numerous direct farmers for the purpose of seamlessly undertaking contract farming in these tribal areas.
We are rejoicing to announce about striving to cover nearly 400 acres of land concerning to onion contract farming and steadily scale it upto around 2000 to 2500 acres approx. in coming time, said Mr. M. Kapasi, (Senior Managing Partner).
In the state of Gujarat, our company is indulged in contract farming from last 7 to 8 years; having close alliances with 1000 farmers and around 1500 acres engaged in contract farming. Till date, around Rs. 15 Crore have been well-invested in Gujarat contract farming project. We at company, are strategically working on carrying on this contract farming to areas sharing proximity with Mahuva village.
Beside excellently buying back quality onions from tribal farmers, our company also works in the direction of imparting technical knowledge to farmers regarding higher quality onion production. We are already functioning with around 12 metric tons per day onion dehydration plant and thereby soon planning to increase it with 250 MT per month capacity, leading to 1500 to 2000 M tons per year. Here in business, we have decided to go for expansion with Rs. 10 Crore.
Our modern manufacturing base in the state of Gujarat in Mahuva, is well-fitted with pioneering art blending and hot air-dried technology. Our company proudly shares that our onsite lab possesses ingredients in a bulk amount for bringing forward products keeping customers details in mind. Beside this, we also render packing service wherein we can excellently pack offerings into customers based packaging and well-utilize your labels for private labeling.
Vegetable Drying Technologies
Dried vegetables are processed when fresh vegetables pass through special technological operations; assuring high standards of quality. We refrain using chemicals and make sure vegetables are properly dried implementing hot air in conveyor drying machines. The drying services of ours encompasses raw material processing, drying as well as product packing:
Dried Veg Granulation And Powder Production
The operation of dried material granulation includes vibro sieving and grinding to the size as provided by clients in details utilizing latest sorting as well as grinding equipment. Prior going further for packing, our offerings are screened to detect if any presence of non-ferrous and ferrous metals.
The modernized powder production line has ability to render homogeneous product with around size reduction of < 400 microns (60 mesh, 40 Mesh and 80 mesh). We can also make dried vegetable based granulates and mixes according to customers samples.
The latest optical sorter is a picture of highly advanced shapes and cameras recognition techniques. It holds the capability of detecting and then rejecting different kinds and quantities of foreign particles, color differences, and many more defects. We discuss with customers expectations, range, estimation concerning to services and thereby assure them of meeting their requirements.
Our corporation stringently pursues hygienic process with protect & produce policy guidelines. Here at establishment, we are dedicated to offer quality goods with assistance of marketing, technical and marketing specializations. There is unarguably quality management as the most solid concern in the food business line. Realizing this, our company keeps up with effective quality management system as per FSSC 22000 (BRC Global Standard-Food, Grade A) and hence comes forth with high-quality offerings such as Dehydrated Fried Onion, Coriander Powder, Fresh Vegetables and many more products for satiating requirements of final clients in the best of manner.
We look after contracting on own just to deliver nothing short of superior quality products in the market. Here at company, we also offer suppliers numerous variety of seeds carefully chosen for dried vegetables production. We work as per HACCP system; keeping customers assured of food safety on all levels. We agree that developing a good business image asks capability of surpassing market expectations, fitting customers requirements and self-control. At our firm, we ensure having all of these for nurturing a solid image in our business line.